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Food Processing Machines / Kanchan Metals

Kanchan Metals Food Processing Solutions

Build your food-processing requirement around the product you want to make. Explore snack lines, frying, drying, seasoning and process equipment, with Safe Automations conveying solutions to connect your production stages.

Western snack production lines

Machine illustrations and food examples are from the Kanchan Metals brochure. Select an image to enlarge it; the final line configuration is application-specific.

Fried extruded snacks

Kanchan Metals fried extruded snack line
Kanchan Metals fried extruded snack line
Fried extruded snack example
Fried extruded snack example

Meal mixing and screw feeding, product transfer and vibratory feeding, frying with heating and oil filtration, deoiling and seasoning. Configure the line around the snack recipe and required output.

Enquire about fried extruded snacks

Baked extruded snacks

Kanchan Metals baked extruded snack line
Kanchan Metals baked extruded snack line
Baked extruded snack example
Baked extruded snack example

Meal preparation and feeding, drying, cooling and seasoning. Continuous drying equipment includes a three-pass belt dryer for extruded snack applications.

Enquire about baked extruded snacks

Pellet frying lines

Kanchan Metals pellet processing line
Kanchan Metals pellet processing line
Pellet snack example
Pellet snack example

Hopper feeding and elevation, optional pre-frying, frying, filtration, deoiling and seasoning. Review the pellet type and expansion requirement before selecting equipment.

Enquire about pellet frying lines

Tortilla processing

Kanchan Metals tortilla processing line
Kanchan Metals tortilla processing line
Tortilla snack example
Tortilla snack example

Corn cooking, steeping, washing, dewatering and milling; masa handling, sheeting and baking; equilibration, frying, cooling, oil spraying and seasoning.

Enquire about tortilla processing

Chips and specialty snacks

Potato chips application example
Potato chips application example

Discuss chips and other western snack applications, from product preparation through thermal processing and seasoning. Final equipment selection follows the product and process review.

Enquire about chips and specialty snacks

Ethnic snacks and dal frying

Namkeen and dough-based snacks

Kanchan Metals namkeen processing line
Kanchan Metals namkeen processing line

Frying, oil heating and filtration, deoiling, cooling and seasoning. Options include a bhujia breaker and vibratory feeding for suitable products.

Enquire about namkeen and dough-based snacks

Dal frying

Kanchan Metals dal processing line
Kanchan Metals dal processing line

Feeding and elevation, dal feeding, frying, oil filtration, cooling and seasoning for lentil-based snacks. Match preparation and frying conditions to the raw material.

Enquire about dal frying

Nuts and seeds processing

Frying, roasting and coating

Nuts frying example
Nuts frying example
Roasted nuts example
Roasted nuts example
Seeds roasting example
Seeds roasting example
Kanchan Metals nut coater
Kanchan Metals nut coater

Explore nuts frying, nuts roasting, seeds roasting and nuts coating systems. Discuss the raw material, finished texture, coating and cooling requirements.

Enquire about frying, roasting and coating

Potato specialties and frozen foods

Potato specialty systems

Samosa application
Samosa application
Potato smileys application
Potato smileys application
Hash brown application
Hash brown application
Potato patty application
Potato patty application

Mashed-potato preparation, blanching and conditioning solutions for applications such as samosas, potato smileys, hash browns and potato patties.

Enquire about potato specialty systems

Ready-to-cook and ready-to-fry foods

Ready-to-cook product example
Ready-to-cook product example
Ready-to-fry product example
Ready-to-fry product example

Review processing requirements for frozen food products. Define recipe, forming and cooking needs, downstream freezing interfaces and packaging scope during application assessment.

Enquire about ready-to-cook and ready-to-fry foods

Seasoning and process automation

Seasoning systems

Dry seasoning, slurry seasoning and on-belt seasoning, with applicators, feeders and drums selected for the product and flavour application.

Enquire about seasoning systems

Process equipment

Nut coating, blending, dough pump extrusion and hydrochilling equipment. Discuss individual machines or integration into a wider processing line.

Enquire about process equipment

Line controls

PLC and non-PLC control configurations are shown for selected snack lines. Define the required automation level, operator interface and integration signals for your project.

Enquire about line controls

Safe Automations Conveying Solutions

Connect preparation, processing, inspection and packaging with conveyors selected for your product and layout. The equipment images below show the existing Safe Automations conveyor range.

View the complete Safe Automations conveyor range

Plan your food-processing line

Share these details so the proposed equipment matches your production requirement:

  • Finished product, recipe, raw materials and a sample photograph or video
  • Required output in kg/hour or packs/minute and operating schedule
  • Complete line or selected machines, with available floor area and layout
  • Electricity, gas, water, steam and compressed-air availability
  • Manual, semi-automatic or PLC/HMI operation and existing equipment interfaces
  • Target texture, colour, seasoning, oil content and shelf life
  • Packaging format, budget, installation timeline and service requirements

Line configuration, capacity, utilities and product performance are confirmed for each application. Discuss sample trials and acceptance criteria before finalising equipment.